Pallet racks are essential structures in modern warehouses. They enable large quantities of goods to be stored in an organised and efficient way. However, their height and the load they carry pose risks if certain safety rules are not followed.
In this article, we review best practice, the standards to be met and how Mecalux solutions contribute to safe and efficient storage.
1. Comply with European standards
In Europe, pallet racks are subject to a number of safety standards:
- EN 15620: maximum permissible deformations to guarantee racking stability.
- EN 15629: Rack assembly and reconfiguration guide.
- EN 15635: maintenance, inspection and good practice for the safety of installations.
Compliance with these standards helps to prevent accidents and ensure the longevity of installations.
2. Install the racks correctly
Correct installation is the key to safety:
- Fixing to the ground is compulsory: the racks must be anchored to a sturdy slab to prevent them from tipping over.
- Check that the floor is level: an uneven floor can compromise stability and load distribution.
- Compliance with the load plan: each level and span must support only the weight for which it was designed.
- Balancing loads: avoid concentrating weight on one side or level.
3. Prevention of handling-related accidents
Safety is not just about the structure itself: handling is a key factor.
- Training operators in the use of forklift trucks and pallet trucks.
- Observe maximum storage height and safety zones.
- Signpost aisles, passageways and high-risk areas with floor markings.
- Install corner guards and posts to prevent banging against the racks.
4. Regular inspection and maintenance
Proactive maintenance considerably reduces the risk of accidents:
- Regular visual inspection: check the condition of the uprights, cross-members and decking.
- Check the anchors: make sure that the plugs or bolts are still in good condition.
- Repair any deformation or impactimmediately.
- Annual audit by a professional to certify compliance with standards.
Mecalux offers maintenance and inspection services to ensure that your racks remain secure over the long term.
5. Additional good practices
- Never exceed rated loads: overloading is the most frequent cause of accidents.
- Limit cluttered aisles: keep corridors clear for trolleys.
- Use safety accessories: fall-prevention grids, stoppers, protective barriers.
- Informing staff: clear, visible instructions improve overall safety.
- Avoid unapproved modifications: moving a rack or changing its configuration must be done according to the manufacturer’s plan.
6. Why choose Mecalux for your warehouse?
Mecalux solutions combine performance and safety:
- Pallet racks designed to strict European standards.
- Optimised anchor plates for maximum stability.
- Protective accessories and integrated signage to limit risks.
- Technical advice and support for installation, maintenance and reconfiguration.
By choosing Mecalux, you ensure that your installations are reliable, durable and comply with legal requirements.
Conclusion
Safety in a warehouse equipped with pallet racks is based on :
- correct installation and anchoring to the ground,
- compliance with charges,
- staff training,
- and regular maintenance.
Complying with these rules not only protects operators and goods, but also extends the life of the racks.
At [Name of your company], we offer complete, safe and modular Mecalux solutions, accompanied by technical advice to ensure an efficient and safe warehouse.