The pallet rack is at the heart of modern logistics. It is the ideal solution for optimising space, guaranteeing safety and improving productivity in warehouses. But with so many different models and configurations to choose from, many questions arise: what type of racking should I choose? What standards need to be met ? Which brand to choose?
In this article, we answer the most frequently asked questions companies have before investing in a pallet rack, with a focus on Mecalux solutions, renowned for their reliability and performance.
What is a pallet rack?
A pallet rack is a metal structure designed to store pallets of goods on several levels.
It is the storage system most commonly used in warehouses, logistics areas and distribution platforms.
Thanks to its modular design, the available height can be optimised and the storage space adapted to the exact dimensions of the pallets. The pallet rack also facilitates access to products using a forklift truck, reducing handling times.
Why use a pallet rack in your warehouse?
The pallet rack is above all a solution for rationalising space and securing storage.
Here are the main advantages:
- Space-saving: maximum use of ceiling height.
- Quick access to goods: each pallet is individually accessible.
- Increased safety: the racks are designed to support heavy loads and comply with European standards.
- Flexibility of use: configuration adaptable to any type of goods or activity.
- Durability: the materials used (such as galvanised steel) guarantee a very long service life.
Mecalux pallet racks, for example, are renowned for their robustness and modularity, making them suitable for both SMEs and large logistics platforms.
What are the different types of pallet rack?
There are several systems, each adapted to a specific flow organisation:
- Conventional pallet rack:
The most common. Allows direct access to each pallet, ideal for a variety of products. - Drive-in / drive-through rack:
Used for storing large quantities of the same product. Trolleys enter the structure to deposit or remove pallets. - Dynamic rack (FIFO or LIFO):
Pallets slide on inclined rails thanks to gravity, perfect for fast-moving products. - Accumulation rack:
Designed to reduce the number of aisles and increase storage density. - Automated systems:
Integrate stacker cranes and management software for logistics 4.0.
👉 Mecalux offers all these solutions, making it possible to configure warehouses that are completely customised to customers’ needs.
How do you choose the right pallet rack?
The choice depends on several criteria:
- The type of goods to be stored (weight, dimensions, frequency of rotation).
- The height available in the building.
- The desired level of automation.
- Logistics flows (FIFO, LIFO, batch, etc.).
- Safety standards to be respected.
Mecalux experts and our teams work with each project to design a tailor-made system: from simple fixed shelving to a complete automated system.
What are the safety standards for pallet racks?
Racks must comply with several European standards (EN 15620, EN 15629 and EN 15635). These standards define the requirements for the design, installation, maintenance and periodic inspection of metal structures.
Mecalux designs its products in strict compliance with these standards. What’s more, each installation benefits from a certified load calculation and training in safe use.
How long does a pallet rack last?
A well-designed and maintained rack can last more than 20 years. Longevity depends on :
- the quality of the materials,
- compliance with maximum loads,
- regular maintenance,
- and conditions of use.
Mecalux racks, made from high-strength steel, are renowned for their durability and impact resistance.
How do I maintain a pallet rack?
Regular maintenance is essential to ensure the safety and performance of the system.
Here are some best practices:
- Visually inspect the uprights, rails and decking.
- Check the fixings and ground anchors.
- Report any impact or deformation.
- Carry out an annual audit by a qualified professional.
What’s more, Mecalux teams offer a comprehensive inspection and maintenance service to extend the life of your installations.
How much does a pallet rack cost?
The price depends on the type of racking, dimensions, number of levels, load per pallet and accessories (protection, decking, stops, etc.).
In general, conventional pallet racking remains the most economical solution in the long term, as it combines reasonable installation costs with a high degree of modularity.
Thanks to the diversity of the Mecalux range, the solution can be adapted to suit all budgets and logistical requirements.
Why choose Mecalux?
Mecalux is one of the world leaders in industrial shelving. Its success is based on three pillars:
- Constant innovation – automated and connected solutions for the warehouses of tomorrow.
- Proven quality – robust materials and products that comply with the most stringent standards.
- Full support – from technical advice to commissioning, training and maintenance.
Working with Mecalux means choosing a partner you can trust, capable of supporting you over the long term.
Conclusion
The pallet rack is much more than just a storage system: it is a real performance lever for your logistics. By choosing reliable, scalable solutions like those offered by Mecalux, you are investing in the safety, durability and efficiency of your warehouse.
Our team helps companies choose, install and maintain their shelving systems. Contact us for a personalised study: together we’ll find the solution best suited to your needs and budget.